Project Overview
Glory Track supplied a complete warehouse rail system for the automated storage facility of ULTRAJAYA, one of Indonesia’s leading dairy manufacturers.
The project involved a total of 1,965 meters of P50 rail, delivering 101.4 tons of rail and 6,550 sets of 3120 bolt-type rail clamps. All components were produced and delivered according to ULTRAJAYA’s construction schedule for its automation upgrade.
Client Requirements
ULTRAJAYA needed a durable, high-precision warehouse rail solution that could withstand continuous trolley movement inside the plant. Key requirements included:
- A stable ground rail system for heavy warehouse machinery
- Secure anchoring on an existing concrete foundation
- Indoor installation with cost-efficient corrosion protection
- Smooth, low-maintenance performance
- Components compatible with their automated warehouse layout
Glory Track’s Engineering Solution
1. P50 Rail for Heavy-Duty Warehouse Applications
For this indoor warehouse track system, Glory Track selected P50 rail, known for:
- Excellent load-bearing performance
- High stability under continuous operation
- Minimal deformation over long service cycles
This profile is widely adopted in automated warehouses, industrial tracks, and ground rail systems requiring long-term precision.
2. 3120 Bolt-Type Rail Clamp System
The project used 3120 bolt-type warehouse rail clamps, ideal for ground rail installation in industrial facilities.
Advantages include:
- Strong lateral holding force
- Easy on-site alignment
- Safe, vibration-resistant connection
- Electro-galvanized finish for extended indoor service life
3. Steel Backing Plate + Chemical Anchor Foundation
The ground warehouse rail was installed on steel backing plates fixed to the concrete floor.
Installation sequence:
- Drill holes in the concrete foundation
- Install chemical anchor bolts
- Fix steel backing plates
- Position P50 rails and fasten with 3120 clamps
- Pour cement around plates to form reinforced pier foundations
This method greatly enhances structural rigidity and keeps the warehouse rail line highly stable over long distances.
4. Indoor-Friendly Corrosion Protection
Because the system operates entirely indoors, no heavy-duty coatings were necessary.
Glory Track applied electro-galvanizing to most clamps and fittings—cost-effective while still offering reliable corrosion resistance for indoor warehouse environments.
Rail Layout & Drawing Coordination
Based on the client’s layout drawings (including ground rail cross-sections and track lines), Glory Track ensured:
- Precise hole spacing
- Consistent backing plate dimensions
- Straight, continuous rail alignment
- Smooth transitions between rail sections
These details are critical for automated warehouse rail systems, where even small deviations can affect machine movement.
Project Delivery Summary
| Item | Quantity |
|---|---|
| Total Warehouse Rail Length | 1,965 m |
| Rail Type | P50 |
| Rail Weight Delivered | ≈101.4 tons |
| Rail Clamps | 6,550 sets (Type 3120) |
| Application | Indoor automated warehouse (ground rail) |
| Foundation Method | Steel backing plate + chemical anchors + cement pier |
Project Highlights
High-Precision Warehouse Rail System
Designed and produced strictly according to ULTRAJAYA’s rail layout drawings, ensuring accurate alignment for automated equipment.
Cost-Effective Indoor Protection
Electro-galvanized components provide sufficient durability without unnecessary coating cost.
Fast, Reliable Installation
Chemical anchors and modular backing plates reduced installation downtime—a major benefit for warehouse upgrade projects.
Strong Industrial Track Expertise
This project reflects Glory Track’s capability to deliver complete warehouse track solutions for manufacturing plants, logistics hubs, and automated storage systems.
Conclusion
The automated warehouse track system delivered to ULTRAJAYA demonstrates Glory Track’s engineering strength in supplying heavy-duty rail, clamp systems, foundation hardware, and installation-ready components for industrial warehouses.
With over 15 years of experience as a global rail supplier, Glory Track continues to support automation and industrial facilities with stable, durable, and precisely engineered warehouse rail solutions.